MANUAL HANDLING ASSESSMENTS

Manual Handling Assessments that reduce injuries and keep your operation moving

For operations managers and safety leads wherever staff lift, carry, push or pull loads as part of daily work. MHOR-compliant assessments using the HSE's MAC and RAPP tools.

Manual pallet jack carrying a wooden pallet with six stacked cardboard boxes inside a warehouse.
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What's included in this service

A practical evaluation of every lifting, carrying, pushing and pulling task your team performs - the full TILE analysis of Task, Individual, Load and Environment. Everything required under the Manual Handling Operations Regulations 1992 to reduce injury risk.

What We Deliver

What's included in this service

A practical evaluation of every lifting, carrying, pushing and pulling task your team performs - the full TILE analysis of Task, Individual, Load and Environment. Everything required under the Manual Handling Operations Regulations 1992 to reduce injury risk.

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Assess every handling task

Your consultant observes and scores every manual handling operation using the HSE's MAC and RAPP tools. Bench heights, shelf positions, pick zones and flow all mapped from what happens on site, not what the method statement says. You leave with a grounded picture of where injury risk sits.

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One clear, prioritised report

You get an MHOR-compliant risk assessment report that satisfies an HSE inspector, using the full TILE framework. Every task scored and colour-coded in a risk-rated register, with a prioritised SMART action plan ranked by risk. Not a generic list.

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Know who's responsible and what to do next

Practical controls assigned to reduce risk through mechanical aids, layout changes, team lifts or load-splitting. A 30-minute walkthrough with your consultant ensures every finding is understood, with 30 days of email support on implementation.

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Blended programmes

Combine on-site and e-learning for maximum impact - theory online, practical on site. Recommended for high-risk environments.

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Blended programmes

Combine on-site and e-learning for maximum impact - theory online, practical on site. Recommended for high-risk environments.

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Blended programmes

Combine on-site and e-learning for maximum impact - theory online, practical on site. Recommended for high-risk environments.

HOW WE DELIVER

From first call to delivered

Three steps. Clear ownership. No surprises.

01
DISCOVERY

Tell us what you need

We listen first. Your sector, your sites, your challenges, what's already in place. Then we recommend the right service - not the biggest one.

02
DELIVERY

An expert does the work

A specialist with hands-on experience in your area delivers the service. Practical, not theoretical. Everything done properly the first time.

03
OUTCOME

Clear deliverable you can act on

A report or plan with prioritised actions, not a tick-box document. Plus 30 days of email support so you can move on it with confidence.

Choose how to start

Two ways to work with Opus

Book a one-off service for a specific need, or take on a partnership for ongoing support. Either way, the work gets done by the same team.

One-off service

Book a service

For a specific need - a single assessment, audit, or
on-site service with a clear deliverable.

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Delivered by experienced H&S consultants
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Sector-specific assessments, not templates
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Clear report with prioritised actions
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30 days of email support after delivery
Request a quote
Ongoing partnership

Opus Safety Partnership

Ongoing support and consider-it-done compliance. For businesses that want compliance off their plate, not on their to-do list.

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Named consultant who knows your sites
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Quarterly site visits and ongoing compliance delivery
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Compliance Cloud for real-time visibility
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Training coordination and regulatory updates
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Unlimited phone and email support
Explore the Partnership

Not sure which fits? Speak to a consultant - no commitment required.

Kellaway

Abbie Tovey, Personnel & Welfare Manager
Multi-site Builders Merchant
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"Our consultant is always on hand with friendly, helpful, knowledgeable and commercial advice. They really take the time to get to know the people, business and values, so that they really add value in their contributions."
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Industries

Sector-specific compliance

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Builders Merchants
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Builders Merchants

anual handling is the core daily risk for a merchant: bagged cement, aggregates, paving and timber, lifted by staff and customers alike. Our full TILE assessment meets the Manual Handling Operations Regulations 1992 and targets the injuries that drive absence.

Forklift operator working in a builders merchant warehouse
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Warehousing & Logistics
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Warehousing & Logistics

Picking, palletising and repetitive lifting make manual handling one of the biggest cost areas in logistics. Our TILE assessment zeroes in on the awkward, repetitive lifts that wear people down over time, to meet the Manual Handling Operations Regulations 1992.

Smiling warehouse workers in blue shirts organizing and handling boxes on shelves in a distribution center.
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Manufacturing & Engineering
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Manufacturing & Engineering

In manufacturing, the handling is more awkward than heavy: feeding components into machines, working parts in tight spaces, repeating the same movement against a target. Our TILE assessment covers each task at the pace your line actually runs, to meet the Manual Handling Operations Regulations 1992.

Two factory workers in blue jackets assembling or inspecting items on a production conveyor in a brightly lit industrial workshop.
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Garden Centres
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Garden Centres

Garden centres move some punishing loads: compost, paving, pots, water-laden plants and seasonal bulk, for staff and customers alike. Our TILE assessment covers that variable, seasonal handling, to meet the Manual Handling Operations Regulations 1992.

Garden centre staff member assisting a customer
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Metal Stockholders
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Metal Stockholders

Yard handling is high-risk by its nature: heavy, long, awkward bar, sheet and plate, often beyond what mechanical aids can take. Our TILE assessment targets those loads and the postures they force, to meet the Manual Handling Operations Regulations 1992.

Large warehouse storing stacks of steel tubes, metal safety barriers, and various metal components organized in sections.
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Childcare & Nurseries
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Childcare & Nurseries

It's easy to dismiss, but the risk is real: lifting children, low furniture, cots, changing units and long stretches in awkward postures. Our TILE assessment is built for those tasks rather than warehouse loads, to meet the Manual Handling Operations Regulations 1992.

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1000+ UK businesses
Ex-HSE Inspectors

Ready to book a manual handling assessment?

By the end, you know every task that carries risk, every control that reduces it, and every training need to address - evidence ready for the HSE and your insurers.

Frequently asked questions

What does a Competent Person actually do?

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Can you work alongside our existing H&S team?

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How quickly can you start?

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What makes your sector specialists different from generic consultants?

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What's the difference between the Partnership, one-off projects, and Compliance Cloud?

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Still have questions?