Manual Handling Assessments that reduce injuries and keep your operation moving
For operations managers and safety leads wherever staff lift, carry, push or pull loads as part of daily work. MHOR-compliant assessments using the HSE's MAC and RAPP tools.


What's included in this service
A practical evaluation of every lifting, carrying, pushing and pulling task your team performs - the full TILE analysis of Task, Individual, Load and Environment. Everything required under the Manual Handling Operations Regulations 1992 to reduce injury risk.
What's included in this service
A practical evaluation of every lifting, carrying, pushing and pulling task your team performs - the full TILE analysis of Task, Individual, Load and Environment. Everything required under the Manual Handling Operations Regulations 1992 to reduce injury risk.
Assess every handling task
Your consultant observes and scores every manual handling operation using the HSE's MAC and RAPP tools. Bench heights, shelf positions, pick zones and flow all mapped from what happens on site, not what the method statement says. You leave with a grounded picture of where injury risk sits.
One clear, prioritised report
You get an MHOR-compliant risk assessment report that satisfies an HSE inspector, using the full TILE framework. Every task scored and colour-coded in a risk-rated register, with a prioritised SMART action plan ranked by risk. Not a generic list.
Know who's responsible and what to do next
Practical controls assigned to reduce risk through mechanical aids, layout changes, team lifts or load-splitting. A 30-minute walkthrough with your consultant ensures every finding is understood, with 30 days of email support on implementation.
Blended programmes
Combine on-site and e-learning for maximum impact - theory online, practical on site. Recommended for high-risk environments.
Blended programmes
Combine on-site and e-learning for maximum impact - theory online, practical on site. Recommended for high-risk environments.
Blended programmes
Combine on-site and e-learning for maximum impact - theory online, practical on site. Recommended for high-risk environments.
Two ways to work with Opus
Book a one-off service for a specific need, or take on a partnership for ongoing support. Either way, the work gets done by the same team.
Book a service
For a specific need - a single assessment, audit, or
on-site service with a clear deliverable.
Opus Safety Partnership
Ongoing support and consider-it-done compliance. For businesses that want compliance off their plate, not on their to-do list.
Not sure which fits? Speak to a consultant - no commitment required.
Kellaway

Sector-specific compliance
Builders Merchants
anual handling is the core daily risk for a merchant: bagged cement, aggregates, paving and timber, lifted by staff and customers alike. Our full TILE assessment meets the Manual Handling Operations Regulations 1992 and targets the injuries that drive absence.

Warehousing & Logistics
Picking, palletising and repetitive lifting make manual handling one of the biggest cost areas in logistics. Our TILE assessment zeroes in on the awkward, repetitive lifts that wear people down over time, to meet the Manual Handling Operations Regulations 1992.

Manufacturing & Engineering
In manufacturing, the handling is more awkward than heavy: feeding components into machines, working parts in tight spaces, repeating the same movement against a target. Our TILE assessment covers each task at the pace your line actually runs, to meet the Manual Handling Operations Regulations 1992.

Garden Centres
Garden centres move some punishing loads: compost, paving, pots, water-laden plants and seasonal bulk, for staff and customers alike. Our TILE assessment covers that variable, seasonal handling, to meet the Manual Handling Operations Regulations 1992.

Metal Stockholders
Yard handling is high-risk by its nature: heavy, long, awkward bar, sheet and plate, often beyond what mechanical aids can take. Our TILE assessment targets those loads and the postures they force, to meet the Manual Handling Operations Regulations 1992.

Childcare & Nurseries
It's easy to dismiss, but the risk is real: lifting children, low furniture, cots, changing units and long stretches in awkward postures. Our TILE assessment is built for those tasks rather than warehouse loads, to meet the Manual Handling Operations Regulations 1992.
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Ready to book a manual handling assessment?
By the end, you know every task that carries risk, every control that reduces it, and every training need to address - evidence ready for the HSE and your insurers.
Frequently asked questions
What does a Competent Person actually do?
A Competent Person takes legal responsibility for your H&S compliance. That covers risk assessments, audits, policy, training coordination and regulatory compliance. You get accountability for getting it done, not advice you have to action yourself.
Can you work alongside our existing H&S team?
Yes. Many clients use us to extend their internal capability - specialist assessments, regulatory liaison, and Competent Person cover during absences. We support your team, not replace them.
How quickly can you start?
One-off projects can typically be scheduled within days. Partnership clients have a named consultant operational within two to three weeks. Urgent situation - an HSE inspection notice, for example - we mobilise faster.
What makes your sector specialists different from generic consultants?
A generic consultant applies standard regulations. Our specialists know the specific hazards common in your industry and the enforcement priorities that apply to it. For builders merchants, that means forklift operations around public access. For childcare, it means Ofsted compliance alongside workplace safety. For warehousing, it means racking inspections and shift-pattern risk.
What's the difference between the Partnership, one-off projects, and Compliance Cloud?
The Partnership gives you a named Competent Person who manages compliance end-to-end. One-off projects deliver specific services without ongoing commitment. Compliance Cloud is the software platform for real-time compliance management. Many clients combine them.